🏠 Trusted Local Roofers
Industrial Roofing Installation Hinckley
Industrial units along the M69 corridor take a heavier structural load than a house roof ever will — wide spans, roof-mounted plant, and decades of Leicestershire weather beating down on huge open areas. When that roof reaches the end of its working life, a proper industrial roofing installation in Hinckley replaces the covering on your terms, not on the roof's. Tate & Sons Roofing fits large-span roofing systems on warehouses, factory units and workshops across Hinckley, Nuneaton and Bedworth, working around your production schedule rather than against it. We are a roofing contractor across Hinckley, and industrial installation is one of the jobs our crew handles most often.
This page covers when a full re-roof beats another repair, which system suits your building, what installation costs, and how we keep your operation running while we work overhead. Start with a free drone survey and a written quote before anything is agreed — no scaffold just to take a look, and no cost either way.
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Spot the Signs Your Industrial Roof Needs Replacing, Not Just Patching
Most industrial roofs around Hinckley give warning long before they fail outright. On a large flat or low-pitch structure, the signs are easy to miss from ground level, and a small leak above stock or machinery can turn into a costly claim fast.
Look out for these:
- Rust streaks or corrosion around fixings and laps
- Ponding water that sits for more than 48 hours after rain
- Rooflights that have gone brittle, opaque or cracked
- Membrane that has lifted, blistered or come away at the seams
- Insulation that feels damp or sags when you check the roof void
- Ceiling stains spreading across a warehouse or workshop floor
- A covering more than 20 to 25 years old with repeated patch repairs
A well-specified metal sheet roof can run 30 to 40 years, and a single-ply membrane usually gives 20 to 30 years before it needs replacing. But fixings, sealants and flashings often fail years before the main sheet does, and that is usually where the trouble starts. If the damage is limited to one section — a failed rooflight, a lifted lap, a corroded fixing line — our industrial roof repair team can usually sort it without a full re-roof. Widespread corrosion, sagging purlins, or a roof past its design life is a different conversation, and full replacement becomes the sensible option. A free drone survey settles the question with footage, not guesswork.
Pick the Right System for Your Industrial Unit — Metal, Membrane or Insulated Panel
Three systems account for almost every new industrial roof fitted around Hinckley, Nuneaton and Bedworth. Each suits a different building age, budget and use. In short: metal sheet is the standard choice for new-build units and pitched profiles; single-ply membrane suits flat or low-pitch roofs and refurbishment jobs; insulated composite panel gives you the covering and the insulation in one fix, which suits cold storage and buildings needing strong thermal performance fast.
| :-: | :-: | :-: | :-: |
| System | Typical cost (per m²) | Typical lifespan | Best for |
| Metal sheet (built-up) | £55–£100 | 30–40 years | New-build units, pitched profiles, long-term value |
| Single-ply membrane | £45–£90 | 20–30 years | Flat or low-pitch roofs, refurbishment over an existing deck |
| Insulated composite panel | £65–£110 | 25–30 years | Fast-track builds, cold storage, high thermal performance in one fix |
Metal sheet systems are built up in layers — liner sheet, insulation, and outer profiled sheet — fixed back to the purlins with specified fasteners. Single-ply membrane is rolled out and welded over insulation on a flat or shallow-pitch deck, and it is often the practical choice when you are covering over an existing structure rather than starting from steelwork. Insulated composite panel combines the outer sheet, insulation core and inner liner into a single board, which cuts site time and gives a consistent U-value across the whole roof.
Older units around the Druid Quarter and the estates off the A5/Watling Street corridor were often built with a single-skin metal sheet and little to no insulation, which is one reason heating and cooling costs run high on some of the area's older industrial stock. Upgrading to a modern built-up or insulated panel system during a re-roof brings that thermal performance up to current standards in one job, rather than as a separate project later. Our metal roofing service covers standalone metal sheet installation where that is the only system your building needs.
Keep Your Operation Running While We Install Your New Roof
Stopping production to get a new roof is not an option for most of the Hinckley businesses we work with. We plan every industrial installation in phases, so only a small section of your roof is ever open to the weather at one time.
On larger units, we divide the roof into zones that match your building's internal layout, so work never sits directly over live production lines or stock you cannot move. Temporary weatherproofing goes down at the end of every working day, and each zone is made watertight before we move to the next. Where your business needs it, we can work early mornings, evenings or weekends to keep disruption during normal trading hours to a minimum.
- A phased plan that matches your building's layout, not just its area
- Daily temporary weatherproofing on any open section
- Protection sheeting over stock, plant and machinery below the works
- Site inductions and safety briefings that fit around your own health and safety rules
- A schedule built around your operating hours, not ours
We agree the phasing and access plan with you before any materials arrive on site, so your team knows exactly what is happening and when, week by week.
Inside a Professional Industrial Roof Installation, Step by Step
A full industrial roof installation follows the same broad sequence, whatever system you choose.
- Free drone survey and structural check of purlins and steelwork
- Scaffold, edge protection or mobile platforms erected, site made safe
- Existing covering stripped back or overlaid, whichever suits the building
- Asbestos surveyed and removed by a licensed contractor if present
- Purlins, steelwork and timber checked, with any corrosion or rot addressed
- Vapour control layer and insulation fitted to current Building Regulations U-values
- New sheets, membrane or panels fixed using manufacturer-specified fasteners and spacing
- Flashings, rooflights, gutters and roof penetrations detailed to shed water cleanly
- Site cleared, roof inspected, and warranty documentation issued
Correct fastener type, spacing and fixing pattern matter more on a large-span industrial roof than almost anywhere else, because wind uplift forces build up fast across a big open area. The MCRMA's fastener guidance for metal roofing and cladding sets out the detail our fitters follow on every industrial job we fit in Hinckley and the surrounding area. A typical 1,000m² industrial re-roof takes 3 to 6 weeks depending on system, phasing and access — a straightforward single-ply recover on an existing deck can be quicker, while a full strip-and-replace with structural repairs runs longer.
What Industrial Roofing Installation Really Costs
Cost comes down to roof size, system, structural condition and access. As a general guide, a single-ply membrane recover over an existing sound deck typically runs £45 to £90 per square metre. A full metal sheet built-up system, stripped and replaced from the purlins up, typically runs £55 to £100 per square metre. Insulated composite panel, which combines the covering and insulation in one fix, typically runs £65 to £110 per square metre.
What pushes a price up or down:
- **Roof size and span*— larger, simpler roofs often cost less per m² than small, complex ones
- **System choice*— membrane recover costs less than a full structural strip and rebuild
- **Structural condition*— corroded purlins or steelwork typically add several thousand pounds before the new covering goes on
- **Asbestos*— licensed removal of an old asbestos roof adds cost and time versus an overlay
- **Access and phasing*— night or weekend working to protect your operating hours can add to the programme cost
- **Insulation upgrade*— bringing an older single-skin roof up to current U-value standards adds cost but cuts heating bills for years afterward
- **Rooflights, guttering and penetrations*— more services and roof lights mean more detailing
On a typical 1,000m² unit around Hinckley, that puts a straightforward membrane recover in the region of £45,000 to £90,000, and a full metal sheet replacement in the region of £55,000 to £100,000, before any structural repairs or asbestos removal are added. These are general market ranges, not a quote for your building — two units the same size can price very differently once structure, access and system are factored in. A fixed price needs a survey.
Protect Your Investment With the Right Warranty and Aftercare
A new industrial roof is a serious investment for any business across Hinckley, and the right paperwork protects it. Every installation we complete carries our 10-year workmanship guarantee, on top of any manufacturer warranty covering the materials themselves — often 15 to 25 years depending on the system and coating you choose.
- Keep gutters, valleys and outlets clear of debris, especially near overhanging trees
- Check rooflights and flashings after any major storm
- Book a periodic drone survey to catch corrosion or membrane damage early
- Keep warranty and Building Control paperwork somewhere safe for insurance and resale
None of this needs a specialist visit every time — a regular look from your maintenance team, and a call to us if anything looks off, catches most problems while they are still cheap to fix. A small corroded fixing line found early is a five-minute job. Left over two winters, it can mean a section of sheet needs replacing..
Why Hinckley Businesses Choose Tate & Sons for Industrial Roofing
You are not just buying sheet and membrane for your Hinckley unit — you are buying whoever fits it, thirty feet above your stock and machinery. Daniel Whitmore, our project manager, runs the day-to-day on site and specialises in large-span installations, leadwork and the detailing that keeps a big roof watertight for decades. He is part of the same crew that turns up to fit your roof, not just the man who quoted it.
Founder James Tate started out on the tools more than 20 years ago and still quotes the majority of jobs personally, so the person weighing up your building is the one standing behind the finished work. Between us we bring 40 years of combined team experience, hold NVQ Level 2 and 3 qualifications in Roofing, and carry CSCS cards required on every industrial and commercial site. Sophie Bennett, our office manager, keeps quotes, scheduling and aftercare running smoothly from the first phone call onwards. Read more about the people behind the work on our About Tate & Sons Roofing page.
Areas We Serve Across Hinckley and the M69 Industrial Corridor
We fit industrial roofs across Hinckley and the surrounding M69 and A5 corridor. If your unit is not on the list below, call us anyway — there is a strong chance we already cover you.
- Hinckley (LE10)
- Burbage (LE10)
- Barwell (LE9)
- Earl Shilton (LE9)
- Sapcote (LE9)
- Sharnford (LE10)
- Wolvey (LE10)
- Higham on the Hill (CV13)
- Sutton Cheney (CV13)
- Stoke Golding (CV13)
- Market Bosworth (CV13)
- Nuneaton (CV10 / CV11)
- Bedworth (CV12)
Got Questions?
Industrial Roofing Installation Questions, Answered Properly
How much does industrial roofing installation cost per square metre?
Costs typically range from £45 to £90 per square metre for a single-ply membrane recover, £55 to £100 per square metre for a full metal sheet replacement, and £65 to £110 per square metre for insulated composite panel. Structural repairs, asbestos removal and access all affect the final figure. A free drone survey gives you an exact written price rather than a phone estimate. A fixed price always needs a survey first.
How long does an industrial roof installation take?
Most jobs take 3 to 6 weeks on a typical 1,000 square metre unit, depending on the system and how the work is phased. A single-ply membrane recover over a sound existing deck is usually quicker than a full strip-and-replace with structural repairs. Weather and access both affect the programme, and we build a realistic allowance into every schedule. Larger or more complex roofs, with multiple rooflights and penetrations, take longer to detail properly.
Can you install a new roof without stopping our business?
Yes, in almost every case. We phase the work into zones that match your building's layout, so only a small section is ever open at once, and each zone is weatherproofed before we move on. We can work early mornings, evenings or weekends where your operating hours need it. Most of our industrial clients keep trading normally throughout the installation.
Which is better for an industrial roof: metal sheet, membrane or panel?
It depends on your building and budget. Metal sheet built-up systems suit new-build units and pitched profiles and offer the longest working life. Single-ply membrane suits flat or low-pitch roofs and refurbishment over an existing deck. Insulated composite panel combines covering and insulation in one fix, which suits cold storage and buildings needing strong thermal performance fast.
Do I need planning permission for industrial roof replacement?
Most like-for-like industrial roof replacements do not need planning permission, especially where the shape and height stay the same. Permission is more likely if you are raising the roofline, changing the profile a great deal, or the building sits within a designated area. Building Regulations approval is a separate matter and usually does apply, covering insulation, fire spread and structural strength. We handle the Building Control paperwork as a standard part of the job.
What happens if the old roof contains asbestos?
Older industrial units, particularly around Hinckley's established manufacturing sites, sometimes still have asbestos cement roof sheets. Any suspected asbestos roof needs a survey by a qualified specialist before work starts, under the Control of Asbestos Regulations 2012. Depending on condition, we can either arrange licensed removal or, in some cases, overlay the existing sheets to seal them in place. We factor this into the quote once the survey confirms what is actually there.
What warranty comes with an industrial roof installation?
Every installation carries our 10-year workmanship guarantee, covering the fitting and detailing work itself. On top of that, most systems carry a manufacturer warranty on the materials, typically 15 to 25 years depending on the coating and system you choose. We give you the full paperwork at handover, which is worth keeping for insurance and any future sale of the building.
Does a large-span industrial roof need different fixing design to a house roof?
Yes. Wind uplift forces build up across a big open roof area in a way they simply do not on a small pitched house roof, so fastener type, spacing and fixing pattern all need calculating for the specific building, not applied as a standard pattern. Getting this wrong is one of the most common causes of early failure on large-span roofs. We follow published fastener guidance for every metal sheet installation, checked against your building's height, exposure and roof pitch.
Are industrial units near the M69 more exposed than roofs in Hinckley town centre?
Often, yes. Units out along the M69 corridor and the A5/Watling Street sit more exposed to wind-driven rain than sheltered streets in town, with less surrounding cover to slow the wind down. That affects how we detail ridges, laps and rooflight upstands on those buildings, and it can mean a slightly heavier fixing specification than the bare minimum. We factor a building's position and exposure into every specification, not just its postcode.
Book Your Free Drone Roof Survey for Your Industrial Roof Today
See exactly what your roof needs before any work starts. No ladders, no shutdown, no pressure — just a clear picture from a local Hinckley team.
Every season an ageing industrial roof is left alone, corrosion spreads further along the fixing lines and water works its way deeper into the insulation and structure beneath. A small problem today can become a section of collapsed decking or a stock-damaging leak next winter. A quick, free survey tells you exactly where you stand, often for less than you feared, and gets your roof sorted before it costs you production time.
Call the Hinckley team today on 01455 242595, or request your free drone survey online. We're already working across your area.
Book Your Free Drone Roof Survey
See exactly where your roof stands, with no obligation and no pressure. Call our Hinckley team or request your free drone survey today.
Get in Touch
Tate & Sons Roofing — Hinckley Office
10 Brosdale Drive, Hinckley, LE10 0SW
📞 01455 242595
✉️ [email protected]